MECTRNR®: Operator Training System

Our product MECTRNR® (Operator Training System) provides a comprehensive solution that covers operation technology, manufacturing technology, engineering technology, safety, stability and environmental conservation.

System features

MECTRNR® makes it possible to greatly improve safety and operation skills. By using whole capabilities of MECTRNR®, users can improve and refine chemical process, reduce resource and energy usage, and realize higher profits.

Feature Description
Training for normal situations
  • Load (rate) Change
  • Feedstock Change
Training for abnormal situations
  • Start-up procedures
  • Shut-down procedures
Training for emergencies
  • Emergency shut-down procedures
  • Operation for trouble (malfunctions)
Plant condition
  • Change Utility condition (e.g. Temperatures and pressures of steam or coolant)
  • Catalytic activity functions
Training condition
  • Speed-up (fast-forward) feature
  • Training evaluation feature (Scoring)
  • Automatic operation feature
  • Initial state save and read feature
  • Snapshot auto-save feature
Use as Technical tools
  • Improvements for operation methods, chemical process and control system

Training screens

  • Emulate DCS screens accurately.
  • Able to display historical trend.
  • Not only DCS operation but also field operation is available with forceful actual photo (patent pending).
  • Training for emergency stop procedures, interlocks, and any malfunctions is available. We will prepare any screens to realize customer’s request with data display, photos, animations, and more.
    Screen Sample: Field Operation

Features

1.Simulate chemical plants accurately
Because MECTRNR® is able to simulate chemical plants accurately, it is possible to not only train for start-up/shut-down and steady operation procedures, but also use to improve and refine chemical process and control systems.
2.Innovative human resource strategies
MECTRNR® is the ideal tool for realizing innovative human resource strategies. Training with MECTRNR® will dramatically improve the skills of your operators and also makes it possible to greatly improve safety skills. By using whole capabilities of MECTRNR®, users can improve chemical process, reduce resource and energy usage, and realize higher profits.
3.Emulate DCS on Standard PCs or using Actual DCS
Standard PCs connecting through network can be used as the following roles,
Model calculations
Emulate DCS screen for panel operator
Interlock panel
Field Operation
Touch panel screens and DCS keyboards are also available. For realistic training, it is possible to use actual DCS.

4.Study tool to improve your process and control system
A dynamic simulation model of the plant is used for training.
This dynamic simulation model is also used to improve and refine your process and control system.
5.Customize your own malfunctions
MECTRNR® has flexible training features. It makes it possible to provide training for any plant trouble (malfunctions) and customize your own malfunctions.
6.Development by skilled engineers familiar with processes and operations
Since design and development is performed by skilled engineers with an knowledge of chemical process, operation and safety, we are able to create plant models that simulate actual process accurately.
Very little of the customer's time is required during development. Development time can also be reduced since all works such as design, development, and test are implemented systematically from start to finish.
7.Covers everything from chemical plant engineering to product operations
MECTRNR® is an operator training system provided by Mitsubishi Chemical Engineering Corporation with confidence. It provides a total solution of engineering technologies expertly developed at Mitsubishi Chemical Holdings Group, including production, operations, safety, environment protection, and production technologies.

Contact